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AUTOMOTIVE PARTS MANUFACTURING LINE- AUTOMOTIVE PARTS MANUFACTURING MACHINERY-AUTOMOTIVE PARTS PRODUCTION LINE

 

Mondragon Assembly specializes in designing, developing and installing manufacturing equipment and production lines for the automation of assembly processes.

 

It is a leading automation company, making and supplying assembly machinery and manufacturing equipment for the automotive market.

 

As an industrial automation company, Mondragon Assembly provides automation solutions, automated assembly machinery, state-of-the-art equipment, assembly line conveyors, production lines, tools, and equipment for making automotive parts.

 

The company is a benchmark in the automotive industry, catering for a broad array of solutions ranging from medium to multiple high-speed machines optimized for the automated and semi-automated manufacture of sundry components.

 

TAIL LAMP AND APPLIQUE

TAIL LAMP AND APPLIQUE

Production: 22 s/piece Fast and easy model change Easy maintenance Screwdriver torque = 4-6 Nm Leak test time = 15 s Leak test pressure = 1...
LIGHT STRIPS

LIGHT STRIPS

Cycle time: 30 s Controlled X/Y axes for programmable positions 10x carriers 10mA current consumption measurement Vision sensors 2D...
APPLIQUES

APPLIQUES

Screw torque: 3-4 Nm Leak test pressure: 6 bar Maximum allowable leakage: 0.1 bar Current consumption: 1.2 A Light pipe welding by...
VACUUM ACTUATOR OF TURBO SYSTEM

VACUUM ACTUATOR OF TURBO SYSTEM

Production: 26 s/piece Leak test time: 14 s Leak test pressure: -800 mbar Pin marking of good parts Scrap boxes with rejected part...
WASTE GATE ACTUATOR

WASTE GATE ACTUATOR

Production: 27 s/piece Cycle time= 27 s Riveting header = 10 KN 15 Tn Oleo-pneumatic cylinder Screwdriver Torque = 8 Nm Fast and easy model...
EXHAUST GASES ACTUATOR

EXHAUST GASES ACTUATOR

Production: 26 s/piece RX160 Stäubli robot True Pulse TRUMPF laser welding True Disk TRUMPF laser welding Laser safety grade Geometric...
VACUUM PUMP - LEAK TESTER

VACUUM PUMP - LEAK TESTER

Technical Data: Cycle time= 32 seconds 3 different product versions. Quick-change test tooling   Test Criteria: Leak Test Test pressure...
ROBOTIC CELL FOR STICKING TAPE

ROBOTIC CELL FOR STICKING TAPE

Production: 90 s/piece IRB 1600 ABB robot 0.04 mm max. seal placement Allowable tolerance Fast and easy model change Easy...
SUNROOF

SUNROOF

Cycle time:5 minutes 2xIRB1800 ABB robots Product traceability Pc cover and frame assembly with less tan 0.2mm of tolerance Allowable tolerance...
BRAKING CALLIPER

BRAKING CALLIPER

Cycle time: 48 s Chip verifications through Sight Pipes High pressure leak test (250Bar) Low pressure seal test (6Bar) Presence and model...
BRAKING BOOSTER

BRAKING BOOSTER

Crushing threshold sleeve: +/- 0.060 mm repeatability with 10 TnN press 800 to 500 mbar pressure decay point Riveting studs/tie bars: 3000 PSI...
PEDAL SENSOR

PEDAL SENSOR

  1 KV Hipot Test 0.1 mm height precision 0.1 mm position precision inside cover Fast and easy model change Easy maintenance One feeding...
MOTHERBOARD

MOTHERBOARD

  Fast and easy model change Easy maintenance Poka-yokes for all connectors Manual loading of connectors in nest Automatic handling of...
HALL EFFECT SENSORS

HALL EFFECT SENSORS

Production: 4.5 s/piece Tandem cylinder press Press force for CAM model: 5,130 N Press force for CRANK model: 3,621 N Fast and easy model...
WHEEL PRESSURE SENSOR

WHEEL PRESSURE SENSOR

Multiple process recipe Cycle: 6.5 s/piece Fast and easy model change Easy maintenance
POWER WINDOWS

POWER WINDOWS

Production: 4.5 s/piece Automatic stations Fast and easy model change Easy maintenance Functionality control check included Marking and...
THERMOSTATS

THERMOSTATS

Production: 19 s/piece Manual product loading and unloading Torque and angle control in vent screw assembly Thermostat assembly by regulated...
THERMOSTAT

THERMOSTAT

Production: 32 s/piece Four-tonne oleo pneumatic cylinder Screwdriver torque = 80 Nm Original Loctite dispensing system Assembly of two...
PLASTIC OIL MODULE

PLASTIC OIL MODULE

  Assembly cell with integrated manual work place Fast and easy model change Easy maintenance Press-in sockets Press-in valves Heat-pressing...
OIL MODULE

OIL MODULE

Production: 90 s/piece Valves insertion press force = 650 Kg Screwing torque = 14 Nm Low pressure leak test = 1.5 Barrtion High pressure leak...
OIL MODULE BUSHING

OIL MODULE BUSHING

Production: 15 s/piece Induction heating Oil filter manual placement Manual placement of bushings Induction heating of bushings
AIR FILTER

AIR FILTER

  Cell with integrated manual work place Switchable and returnable work piece fixtures for several types Robot system Fast and easy model...
OIL FILTER

OIL FILTER

  Assembly cell with integrated manual work place Fast and easy model change Easy maintenance Pre-assembly station Press-in leaf...
CATALYTIC FILTER

CATALYTIC FILTER

Production: 3 s/piece Barcode laser marking Washcoat dosing (prec. ±0.5%) Product weighing before and after washcoat Product traceability by...
EXTERIOR MIRROR

EXTERIOR MIRROR

  Standard workbenches (off-the-shelf) Up to 3 tooling pieces for different product manufacturing Great access for micro logistics (rack and...
MAGNETS CLIPPING INSERTION

MAGNETS CLIPPING INSERTION

Magnetic clip insertion, force insertion measuring Force disassembly test, vision camera for quality test Parts loading, model...
BRUSH PLATE OF ELECTRICAL MOTOR

BRUSH PLATE OF ELECTRICAL MOTOR

  Welding process monitoring via force and stroke feedback Shared HMI and PLC between workstations Fast and easy model change Easy...
WIPER MOTORS

WIPER MOTORS

Production: 8 s/piece Welding process 12 different references Fast and easy model change Easy maintenance
SINGLE ROW BALL

SINGLE ROW BALL

Production: 5.5 s/piece Multiple-process recipe Fast and easy model change Easy maintenance
CONICAL BEARINGS

CONICAL BEARINGS

Multiple-process recipe Cycle: 12 s/piece Fast and easy model change Easy maintenance
TWO-ROWS CONE

TWO-ROWS CONE

Multiple-process recipe Cycle: 14 s/piece Fast and easy model change Easy maintenance
TESTING

TESTING

Line Automation in following sectors: Automotive, Medical, Solar, Cosmetic. Assembly Line Traceability Barcode Traceability. In-Circuit...
APPLIQUE REAR VIDEO CAMERA TESTER

APPLIQUE REAR VIDEO CAMERA TESTER

Traceability label printing General status monitoring Masters management Measurements and poka-yokes storage Line parameter settings Produced...
BMW HVAC END OF LINE TESTER

BMW HVAC END OF LINE TESTER

Test sequence control LIN steppers programming Vibration testing Voltage/current checking Components detection Line parameter...
TYPICAL TRACEABILITY APPLICATION

TYPICAL TRACEABILITY APPLICATION

Traceability label printing General status monitoring Masters management Measurements and poka-yokes storage Line flow control Line parameter...
ELECTRONIC FRONT PANEL TESTER

ELECTRONIC FRONT PANEL TESTER

CAN Communication Vision system control General sequence control Sequence compiler (External sequence files) Product RAM reading/writing Line...
IGNITION CASSETTE FINAL TESTER

IGNITION CASSETTE FINAL TESTER

Test sequence control Instruments control Simultaneous DAQ Voltage/current curves evaluation Produced pieces database Test parameters...
TESTER OF AN AUTOMOTIVE ABS CONTROL UNIT

TESTER OF AN AUTOMOTIVE ABS CONTROL UNIT

Technical Data: Laboratory test of ABS control units. Simulation of different input pressure profiles to the unit. Time domain analysis of the...
ELECTRICAL AND LEAK TESTER FOR TURN LIGHT

ELECTRICAL AND LEAK TESTER FOR TURN LIGHT

Technical Data: Cycle time= 36 seconds Test Criteria: Leak Test Leds On/Off Version detection Communications: Serial printer...
PRIMER DOSING CHECK UP

PRIMER DOSING CHECK UP

Process: Color camera (standard resolution) It uses black light (UV light) to detect primer on the pads after its application. A pneumatic...
STEERING COLUMN SWITCH

STEERING COLUMN SWITCH

For a renowned supplier of the automotive industry, a final assembly line for steering column switch was developed. The self-contained single cells...
SIDE DOOR LATCHES

SIDE DOOR LATCHES

Production: 6 s Ultrasonic riveting equipment Functional test Operator selects on the screen LH or RH Operators loads preassembled components...
IGNITION COIL

IGNITION COIL

Wire feeding High production rate 100% product measuring Alignement of round wire Wire cut at right dimension Wire insertion on the coil Wire...
SHOCK-ABSORBERS

SHOCK-ABSORBERS

Production: 6.7 s/piece Fast and easy model change Easy maintenance Flexible production system for different damper models Oil dosing Test...
ROBOTIC CELL RIM

ROBOTIC CELL RIM

Production: 4 S/piece Fanuc R-2000 iB robot Tracking of rims on the conveyor Conveyor following device with encoder for speed...
INJECTORS

INJECTORS

Production: 22 s/piece Fast and easy model change Easy maintenance
AIR CONDITIONING

AIR CONDITIONING

Production: 45 s/cycle Vision test Voltage and current measurement Fast and easy model change Easy maintenance Automatic checking of...
HVAC

HVAC

Sequence control Database for all parts ASI network TEST stand LabWindows/CVI Tester Current measuring Voltage measuring Motor...
AIRBAG

AIRBAG

Production: 13 s/piece Fast and easy model change Easy maintenance
RADIATORS

RADIATORS

Fast and easy model change Easy maintenance Transportation Clipping Screwing Mechanical test Leak test
DAMPERS

DAMPERS

Production: 7 s/piece Fast and easy model change Easy maintenance Flexible production system for dampers Test system includes...
TRUCK AUDIO SYSTEM

TRUCK AUDIO SYSTEM

Poka-yokes on nests Component presence verification Height monitoring of assembly in the press Torque control screw tightening Vision sensor...
AUTOMATIC KEY

AUTOMATIC KEY

Production: 13 s/piece CAD logo high-quality laser marking 5 mbar maximum pressure decay allowed for component acceptance Developed under...
CONTROL CLUSTER

CONTROL CLUSTER

Production: 30 s/piece Correct insertion vision test Automatic screwdriver T = 0.8 Nm Ethernet traceability CAN communication test Cluster...
FRONT PANEL

FRONT PANEL

Production: 90 s/piece Uptime: 90% Communications = LIN Bus network Manual placing of buttons, actuators and light guides Cutting press for...
DEVELOPMENT & MANUFACTURE OF AN ASSEMBLY PLANT AND TEST STATION FOR INTAKE MANIFOLDS

DEVELOPMENT & MANUFACTURE OF AN ASSEMBLY PLANT AND TEST STATION FOR INTAKE MANIFOLDS

Automatic cells with manual loading Check of parts Seal testing IO parts are labeled with plain text Cycle time: every 60 sec one piece