Interconnection soldering for solar panel manufacturing

Mondragon Assembly has the most advanced interconnection system on the market.

Advantages

Provides soldering with high accuracy and repeatability, by means of state-of-the-art vision cameras and induction soldering, which prevents human error as well as avoiding the formation of hot spots in the panel. Includes automatic feeding, forming and ribbon loading options. Enables a process without operator.

Features

We offer systems adapted to different production capacities:

Model	IC150	IC40	IC20	IC10
For a production of	150MW	120MW	60MW	30MW
Maximum module size	2000 x 1100 mm	2000 x 1100 mm	2000 x 1100 mm	2000 x 1100 mm
Minimum module size	1400 x 600 mm	1400 x 600 mm	1400 x 600 mm	1400 x 600 mm
Soldering capacity	66 points/min (2BB,3BB,4BB,5BB,6BB)	36 points/min	18 points/min	9 points/min
Installed power (3 phases, 380-420 V, 50-60 Hz)	55kW	50 kW	29 kW	18 kW
Weight	3400Kg	3 700 kg	3 500 kg	3 400 kg
L x W × H (includes conveyor belts)	2.9X3x2x2 m	3.0 x 3.2 x 2.0 m	3.0 x 3.2 x 2.0 m	2.9 x 3.2 x 2.0 m
Computer software	Combined PLC and PC with touch panel \| *1	*1	*1	*1
Software	Allows remote diagnostics and data acquisition compatible with Access and Excel \| *2	*2	*2	*2

Features
Location of soldering point	Ribbon and tab alignment check included using high-resolution camera
Flux metering system	Contactless with pressure tank
Soldering	Induction, without contact or adding material. Prevents hot spots. Durable permanent soldering. Avoids tool wear.
Ribbon loading	Manual loading of ribbon on inspection table. Artificial vision check of ribbon position before soldering.
Ribbon retention	Constant pressure and non-conductive materials, which prevents short-circuits
Cooling Circuit.	Water closed circuit with cooler.
Process formulas	There are many possible combinations of parameters. On the configuration panel, different soldering and geometry parameters can be adjusted and selected
Loading and unloading.	Automatic, with conveyor belts
Change-over	Immediately by software used with the touch panel.
Compressed air supply	5 bar, 30 NL/min

Events

27 - 29 November 2019, Bangalore, India

Intersolar India in Bangalore is India’s most pioneering exhibition and conference for India’s solar industry. It takes place annually at the Bangalore International Exhibition Centre...