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自1977年创立起,Mondragon Assembly公司选择创新作为发展进步的工具,公司将相当一部分资源投入对新产品的研发,以拓展整体服务的范围。此外,自2002年起,集团建立了自己的技术中心Koniker,以对中长期的技术进行研发和吸收。

研发的主要领域为:

太阳能

  • 光伏组件生产新技术:后接互联,无铅焊接,异质结及柔性电池用导电胶,多线互联
  • 新工艺流程:通过EL(代替EVA材质的层压板)对零件断裂进行自动检测。
  • 优化生产产量:生产控制软件,生产流程可追溯系统,生产的总体灵活性(无缝模型变化)

专用机器

  • 新自动化技术:工业工艺4.0:自我学习和自我感知的机器,协作机器人与操作员共享工作区。
  • 新装配流程:激光技术,异种材料复合。

新业务

  • 储能:开发了一条圆柱形、柱状及软包锂离子电池模块的装配生产线。

Mondragon Assembly公司已成为自动化及装配技术和工艺流程方面的欧洲领导者,并参与了很多创新项目。

PRODIGIOSA

MONDRAGON ASSEMBLY公司加入了名为“工业及新升级服务技术推进相关数字化产品”的项目,该项目是由FEDER基金共同赞助的,且由巴斯克政府提供补贴。

PRODIGIOSA项目是一项倡议,其主要目标是,通过开发能提供新的4.0服务推动者的多域ICT解决方案,研发数字化及高级分析技术,帮助公司最大化其当前工业产品的附加值,将其转化为真正的数字化产品,优化其生产效率、资源的可用性和质量、维护服务、产品设计及生产流程等,以此来为客户打造创新商业模式。

MADINET

MONDRAGON ASSEMBLY S.COOP. participates in the project entitled “Digital Value Network for Advanced Services Based on Connected Machines”, which has been co-financed with ERDF funds and subsidised by the Basque Government.

The MADINET project is an initiative whose main objective is to develop advanced data analytics applications to optimise production processes (quality, productivity, maintenance). The development of the applications will be carried out evenly in the implementation and validation in cases of real use.

BATTERY 4.0

MONDRAGON ASSEMBLY S.COOP. participates in the project entitled “Battery as a Service: Services in Li-ion Batteries with technology 4.0”, which has been co-financed with ERDF funds and subsidised by the Basque Government.

The BATTERY4.0 project is an initiative whose main objective is to develop technologies of total traceability, both at the level of raw materials and as productive processes and operating conditions in the field. This technology is developed with the aim of offering advanced services to the end users of the batteries. The development of the technology and implantation in the pilots will allow the validation of results in real conditions.

CLOUDEL

MONDRAGON ASSEMBLY S.COOP. participates in the project entitled “CLOUD PLATFORM FOR REAL-TIME QUALITY CONTROL OF PHOTOVOLTAIC MODULES IN DIFFERENT PRODUCTION PLANTS, BASED ON THE AUTOMATED RECOGNITION OF ELECTROLUMINESCENCE IMAGES”, which has been co-financed with ERDF funds and subsidised by the Basque Government.

The CLOUDEL project is an initiative whose main objective is to develop artificial intelligence technologies for self-detection of breaks in photovoltaic panels, allowing objective quality control. In addition to the development of classification technology, a “cloud2” version of the platform will be implemented, which will allow the detection of errors in a production plant based on knowledge acquired in other production plants, and which will be automatically integrated into the “learning” of ML algorithms. The development of the technology and implantation in the pilots will allow the validation of results in real conditions.

SHERMAN

MONDRAGON ASSEMBLY S.COOP. participates in the project entitled “Advanced Hydrogen Generation System through Membrane Reactors”, which has been co-financed with ERDF funds and subsidised by the Basque Government.

The SHERMAN project is an initiative whose main objective is to develop industrialised membrane manufacturing technology for hydrogen production reactors from natural gas. In the project, a reactor with a production capacity of up to 5m3/hour will be built and validated, and extrapolation of generation costs for larger reactor sizes will be carried out. The development of the technology and the manufacture of the prototype will allow the validation of results in real conditions.

SHINGLING

MONDRAGON ASSEMBLY S.COOP. participates in the project entitled “DEVELOPMENT OF MANUFACTURING TECHNOLOGY FOR PHOTOVOLTAIC MODULES BASED ON THE SHINGLING CONCEPT”, which has been co-financed with ERDF funds and subsidised by the Basque Government.

The SHINGLING project is an initiative whose main objective is to develop photovoltaic modules with the shingling concept in which the interconnection of the cells is carried out without conductive wires, providing a great aesthetic value while increasing the power density per area unit (W/m2). Alongside the development of module technology, manufacturing equipment will be developed, and a prototype will be built and validated by Tecnalia. The development of the technology and the manufacture of the prototype will allow the validation of results in real conditions.

ZDMP

ZDMP是欧盟2020年地平线创新项目之一,旨在通过云端提供特定服务的ICT平台,开发关于零缺陷生产的解决方案。

为此,将开发一个以开源为基础的平台,这样开发环境、市场和应用程序都能满足各工业企业使用这些工具访问零缺陷范例的条件。

www.zdmp.eu

FLOIM

FLOIM是欧盟2020年地平线创新项目之一,旨在开发允许通过注塑工艺制造光电子元件的解决方案。

目前,这些元件是通过更昂贵的工艺制造的,开发满足光电子市场要求的注塑工艺将显著降低这些元件的成本。

www.floimproject.eu

PICKPLACE

PICKPLACE is an EU 2020 Horizon 2020 innovation project aimed at developing solutions that combine the capabilities of robots and people in a safe, flexible and reliable environment.  The collaboration is planned in an intralogistics environment for which new solutions will be developed: dynamic packaging planning, flexible capture strategies, and a multifunction clamp. These advances will be combined with a perception system and action strategies to create a safe environment for collaboration between the person and the robot.

pick-place.eu/

LAY2FORM

LAY2FORM is an EU Horizon 2020 research and development project aiming at the manufacturing of 3D pieces lightened by means of the hybridisation of metals with composite materials of the thermoplastic matrix. The manufacturing platform will respond to a flexible line concept with cognitive automation, monitoring, and online inspection. In addition, the process will be modelled to provide real-time optimisation  of the products that are manufactured in the line.

lay2form-project.eu

SMART-PDM

包括预测性维护在内的各种进步的帮助下,制造业正在经历巨大的、渐进式的工业4.0转型。 SMART-PDM的目标是获取制造数据,以提供诊断和预测信息,同时使基础技术经济可行。 这将降低维护成本,损耗成本和零件成本,并提高质量和产量。 已被权威验证的技术进步,将有助于优化合作伙伴的技巧、技术、产品解决方案和工具集。

itea3.org/project/smart-pdm.html

vf-OS

Mondragon Assembly公司加入了名为vf-OS的项目,它是由欧盟H2020项目委员会计划资助的合作研究及创新项目。

vf-OS项目将开发虚拟工厂的开放式操作系统,部署一个支持多边市场生态系统的云平台,为未来的互联工厂提供一系列服务,以更好地整合制造和物流流程。 这种操作方式可在制造领域达到灵活性和可扩展性的全新水平,并且一如所有好的概念,不会试图重新制造工具,而是对这些概念和工具进行利用、复制和应用。

www.vf-os.eu

PRODUCTIVE 4.0

Productive 4.0是Mondragon Assembly加入的一个欧盟项目,旨在凭借电子和ICT技术推进欧洲工业数字化进程。 近一半的预算由欧盟、ECSEL及相关国家当地政府联合提供资金。 共有109个合作伙伴,及19个国家参与其中。

目标是根据价值链和行业创建用户平台,从而促进制造企业、生产机器及产品的数字网络化。

参与合作伙伴将研究面向服务的体系结构,以及物联网中的组件和基础结构的相关方法,概念和技术。 其他方面是标准化和流程虚拟化,换而言之,模拟制造流程以优化实际工作流程。 该平台可用于三个互锁的流程支柱,用于管理供应链,产品生命周期和数字化生产。

productive40.eu

R2R-CIGS

R2R-CIGS es un proyecto europeo de colaboración para desarrollar procesos y tecnologías rentables para la producción de alto volumen de módulos solares flexibles.El nombre de R2R-CIGS se deriva del método de producción de alto volumen denominado Roll-to-Roll y del material de revestimiento de alta eficiencia CIGS que transforma la luz solar en electricidad.

www.youtube.com/watch?v=pXr0LTJOFks

GREENLION

GREENLION es un Proyecto de colaboración a gran escala del Séptimo Programa marco de investigación y desarrollo de la UE destinado a la fabricación de baterías de iones de litio más ecológicas y menos costosas para aplicaciones de vehículos eléctricos por medio del uso de aglutinantes solubles en agua, sin flúor y estables térmicamente, que eliminarían el uso de compuestos orgánicos volátiles (COV) y reduciría el coste del montaje de las celdas.

www.greenlionproject.eu/homepage

REGENER-AR

REGENER-AR es un proyecto clínico transnacional de colaboración que pretende desarrollar un tratamiento ampliamente disponible y aplicable clínicamente para la artritis reumatoide aprovechando para ello la biología de células madre mesenquimales alogénicas expandidas extraídas de tejido adiposo de personas adultas.

www.regenerar.eu

SMART-FLEX

Los sistemas fotovoltaicos integrados en edificios son un sector muy prometedor porque aún se considera una novedad destinada únicamente a la construcción.

SMART-FLeX pretende satisfacer las necesidades identificadas para superar los principales obstáculos que impiden el desarrollo del mercado de los sistemas fotovoltaicos integrados en edificios demostrando que el elemento constructivo multifuncional de vidrio/vidrio fotovoltaico representa un dispositivo plug & play de corriente alterna que puede instalarse de forma fácil y segura en el sistema eléctrico del edificio.

www.smartflex-solarfacades.eu/project.html

APPOLO

EL proyecto APPOLO pretende establecer y coordinar contactos entre usuarios finales demandantes de tecnologías láser para la (micro)fabricación y de conocimientos acumulados en los laboratorios de aplicaciones de los institutos de investigación y las universidades, y los fabricantes de equipos a fin de validar con mayor rapidez la viabilidad de procesos y la adaptación de la tecnología a condiciones de producción.

www.appolo-fp7.eu

HINMICO

El objetivo es desarrollar y optimizar procesos de fabricación para la producción de componentes miniatura funcionales de múltiples materiales mediante la integración de procesos de replicación / moldeo de alto rendimiento (incluyendo tecnologías de manipulación de alta precisión y medición en línea) y procesos de fabricación final.

www.hinmico.eu

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