• info@mondragon-assembly.com
  • +34 943 71 20 80

Electrical Components

Applications

Products

  • Electrical switches
  • Electrical sockets
  • Electric breakers
  • Transformers

Electrical switch covers

Solution configuration

  • Automatic feeding of components.
  • Two robots.
  • Communication with two injection machines and a packaging machine

Process

  • Automatic unmolding of plastic parts. (plates and chassis)
  • Quality Inspection by vision cameras
  • Automatic load of metal screw.
  • Automatic assembly of metal screw into chassis.
  • Assembly of cover onto chassis
  • Automatic Reject
  • Packaging and unload of good assemblies

Technical Data

  • Cycle time: 6 s
  • 4 different models.
  • 8 hour full autonomy.
  • 3 inspection cameras.
  • Interchangeable grippers

Electrical switch

Solution configuration

  • Part transfer in pallets and quick transfers
  • 50 automatic stations
  • 10 automatic feeding

Process

  • Automatic feeding and assembly of components
  • Ultrasonic welding
  • Different control by intelligent vision
  • Terminal operating control check included
  • Final station for electrical control, and vertical and horizontal laser marking

Technical Data

  • Cycle time: 1.2 s
  • Several different models.
  • Handling with linear motors
  • Fast and easy model change
  • Easy maintenance

Electric breaker

Solution configuration

  • Automatic machine
  • Part transfer in conveyor

Process

  • Loading on transfer
  • Control of the manually assembled elements
  • Riveting (2 rivets)
  • Power Control (continuity, dielectric, lapping)
  • Pad printing
  • Laser marking
  • Vision control (presence and quality of markings)
  • Unloading: punching of good products,
  • Bad parts unloading

Technical Data

  • Production: 400 pieces/hour
  • 32 different models
  • 4 physical variations: uni, bi, tri and tetra
  • Fast and easy model change
  • Easy maintenance
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