• info@mondragon-assembly.com
  • +34 943 71 20 80

Products

  • Colostomy bag
  • Catheter securement device
  • Cleaning cup
  • Dental suction swab
  • Dental swab
  • High vacuum bottle
  • Sterile vials
  • Blood cleaning tubes

Catheter securement device

Solution configuration

  • Full automatic machine
  • Automatic feeding of parts
  • Part transfer by pallets in servo-controlled conveyor

Process

  • Plastic retainer feeding via Vibratory Bowl
  • Cyanoacrylate dispensing units via Cartesian robot
  • Primer dispense inspection
  • Dimensional Visual inspection of each part with camera

Technical data

  • Cycle time: 2 s
  • Vision control of good/bad parts
  • Machined designed under clean room manufacturing guidelines

Cleaning cup

Solution configuration

  • Full automatic machine
  • Automatic feeding of parts
  • Part transfer in servo-controlled conveyor
  • Cam guided stations for perfect synchronization

Process

  • Plastic Cup and Foam feeding via Vibratory Bowls
  • Screw feeding system for high speed cup loading
  • 2 parallel robots working at 80parts/min with vision and tracking for part positioning
  • Alcohol dispensing
  • Foil feeding and date printing
  • Cup and foil welding
  • Die cut system shape of foil
  • Final part unload

Technical data

  • Production: 160 Parts/min
  • 0.2ml IPA precision dispensing, with cpk 1.3
  • Dynamic correction of sealing position depending on foil eye mark printed location
  • Die cut system with 2 microns of play
  • Machined designed under clean room manufacturing guidelines

Pharmaceutical products preparation

Solution configuration

  • Process verification and tracking of manipulated products.
  • Highly flexible and optimum speed for simple and complex processes.
  • Interconnection with diverse hospital and laboratory information systems.

Process

  • Two robotic arms.
  • 12-port carousel for the vials in use.
  • Preparation bay for up to 8 infusion bags, cassettes, or elastomeric pumps.
  • Syringe holder for up to 8 syringes.
  • Syringe capping station with 4 capping positions.
  • Holding area for up to 10 partially used vials.
  • Gravimetric device for in-process weighing.
  • Two peristaltic pumps for diluent filling and reconstitution.
  • Two cameras for syringe and vial identification, respectively.
  • Barcode reader for product identification.
  • A touchpad for loading validation parameters.

Technical data

  • For working in ISO 5/microbiological cleanliness environments.
  • Environmental protection by HEPA exhaust filter and negative pressure in recirculation chamber.
  • User protection by enclosed compounding environment under negative pressure
  • Complies with international standards.

Colostomy bag

Solution configuration

  • Loading and unloading conveyors
  • Rotary table with 2 robots and 2 vision systems

Process

  • Infrared preheating system
  • Plastic welding system
  • Servo Press to cut rubber
  • Vision system for dimensional control
  • Personalized print on labels

Technical data

  • Production: 4 s/cycle
  • 12 different references and 3 models
  • Under clean room standards
  • Fast and easy model change
  • Easy maintenance

In-line modular leak testing machine for blow-fill-seal (BFS) containers

Solution configuration

  • The LT25 is a linear indexing, non-destructive leak tester for both small and large BFS products.
  • Its modular design is a scalable solution that is perfectly suited to customer needs.
  • The containers are fed into the tester on a conveyor belt. A vision guided robotic picking system loads the BFS containers into the test chambers. Once loaded, a vacuum decay-based leak test detects leaks anywhere on the containers. After testing, the robotic system unloads good parts onto the output conveyor. Any rejected containers are placed into a separate bin

Process

  • System suitable for testing products even with small shape variations
  • Delivered with master parts for machine auto-control processes
  • Large leak-detection capacity. A two-step approach avoids chamber contamination while checking for large leaks with our optional in-line vision checker module

Technical data

  • High modularity
  • Extremely reduced footprint
  • High leak-detection sensitivity due to non-moving test head
  • SMED system for fast and easy changeover of the entire test module
  • ATEQ leak tester powered system. COFRAC-certified calibration of the test equipment available upon request
  • Real time HMI plot functions for validation and production tracking
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