• info@mondragon-assembly.com
  • +34 943 71 20 80

MEDICAL DEVICE PRODUCTION LINES AND AUTOMATIC MACHINERY FOR MEDICAL DEVICES PRODUCTION OF MACHINERY FOR MEDICAL AND PHARMACEUTICAL EQUIPMENT AUTOMATIZACIÓN INDUSTRIAL MACHINERY FOR THE PRODUCTION OF MEDICAL AND PHARMACEUTICAL EQUIPMENT COMPONENTS INDUSTRIAL MACHINERY MANUFACTURE OF MACHINERY FOR THE PRODUCTION OF FFP2, FFP3 AND SURGICAL MASKS AUTOMATIC LINES FOR MASK PRODUCTION MANUFACTURE OF MACHINERY FOR THE PRODUCTION OF FFP2, FFP3 AND SURGICAL MASKS AUTOMATIC LINES FOR MASK PRODUCTION

Products

  • Colostomy bag
  • Catheter securement device
  • Cleaning cup
  • Dental suction swab
  • Dental swab
  • High vacuum bottle
  • Sterile vials
  • Blood cleaning tubes

Catheter securement device

Solution configuration

  • Full automatic machine
  • Automatic feeding of parts
  • Part transfer by pallets in servo-controlled conveyor

Process

  • Plastic retainer feeding via Vibratory Bowl
  • Cyanoacrylate dispensing units via Cartesian robot
  • Primer dispense inspection
  • Dimensional Visual inspection of each part with camera

Technical data

  • Cycle time: 2 s
  • Vision control of good/bad parts
  • Machined designed under clean room manufacturing guidelines

Cleaning cup

Solution configuration

  • Full automatic machine
  • Automatic feeding of parts
  • Part transfer in servo-controlled conveyor
  • Cam guided stations for perfect synchronization

Process

  • Plastic Cup and Foam feeding via Vibratory Bowls
  • Screw feeding system for high speed cup loading
  • 2 parallel robots working at 80parts/min with vision and tracking for part positioning
  • Alcohol dispensing
  • Foil feeding and date printing
  • Cup and foil welding
  • Die cut system shape of foil
  • Final part unload

Technical data

  • Production: 160 Parts/min
  • 0.2ml IPA precision dispensing, with cpk 1.3
  • Dynamic correction of sealing position depending on foil eye mark printed location
  • Die cut system with 2 microns of play
  • Machined designed under clean room manufacturing guidelines

Pharmaceutical products preparation

Solution configuration

  • Process verification and tracking of manipulated products.
  • Highly flexible and optimum speed for simple and complex processes.
  • Interconnection with diverse hospital and laboratory information systems.

Process

  • Two robotic arms.
  • 12-port carousel for the vials in use.
  • Preparation bay for up to 8 infusion bags, cassettes, or elastomeric pumps.
  • Syringe holder for up to 8 syringes.
  • Syringe capping station with 4 capping positions.
  • Holding area for up to 10 partially used vials.
  • Gravimetric device for in-process weighing.
  • Two peristaltic pumps for diluent filling and reconstitution.
  • Two cameras for syringe and vial identification, respectively.
  • Barcode reader for product identification.
  • A touchpad for loading validation parameters.

Technical data

  • For working in ISO 5/microbiological cleanliness environments.
  • Environmental protection by HEPA exhaust filter and negative pressure in recirculation chamber.
  • User protection by enclosed compounding environment under negative pressure
  • Complies with international standards.

Colostomy bag

Solution configuration

  • Loading and unloading conveyors
  • Rotary table with 2 robots and 2 vision systems

Process

  • Infrared preheating system
  • Plastic welding system
  • Servo Press to cut rubber
  • Vision system for dimensional control
  • Personalized print on labels

Technical data

  • Production: 4 s/cycle
  • 12 different references and 3 models
  • Under clean room standards
  • Fast and easy model change
  • Easy maintenance

In-line modular leak testing machine for blow-fill-seal (BFS) containers

Solution configuration

  • The LT25 is a linear indexing, non-destructive leak tester for both small and large BFS products.
  • Its modular design is a scalable solution that is perfectly suited to customer needs.
  • The containers are fed into the tester on a conveyor belt. A vision guided robotic picking system loads the BFS containers into the test chambers. Once loaded, a vacuum decay-based leak test detects leaks anywhere on the containers. After testing, the robotic system unloads good parts onto the output conveyor. Any rejected containers are placed into a separate bin

Process

  • System suitable for testing products even with small shape variations
  • Delivered with master parts for machine auto-control processes
  • Large leak-detection capacity. A two-step approach avoids chamber contamination while checking for large leaks with our optional in-line vision checker module

Technical data

  • High modularity
  • Extremely reduced footprint
  • High leak-detection sensitivity due to non-moving test head
  • SMED system for fast and easy changeover of the entire test module
  • ATEQ leak tester powered system. COFRAC-certified calibration of the test equipment available upon request
  • Real time HMI plot functions for validation and production tracking
Contact Us Newsletter