The new 200MW photovoltaic module manufacturing line integrates advanced technology and the Tabber & Stringer machine, allowing seamless upgrades for future generations of solar cells and modules.
Overview of BVG India’s 500MW automated solar module production line

This new system integrates advanced solar automation solutions, optimizing each phase of the process to maximize efficiency and quality in the manufacture of high power solar panels.

A Turnkey Solution for Photovoltaic Manufacturing

The demand for solar energy continues to grow, increasing the need for more efficient and automated manufacturing processes. To meet this challenge, a next-generation photovoltaic module production line has been developed for Zergoun Green Energy. This system integrates advanced technology and automation to maximize efficiency and quality at every stage of the process.

Designed with flexibility and scalability, this turnkey solution ensures optimized production, ready for future generations of solar cells and panels.

Its advanced technology enables the production of modules with larger solar cells, while its flexible design allows easy upgrades to accommodate future solar cell and module technologies. A key component of this innovation is the MTS 6000: Tabber & Stringer system, a high-precision assembly solution that optimizes solar cell interconnection and welding, ensuring efficiency and quality in module production.

This project is not just a technological advancement but also the result of a strong and long-standing partnership between both organizations. As a key regional partner and a valued repeat client, they share our common goal: to drive high-quality photovoltaic energy production in Algeria.

Benefits of Automation in Solar Panel Production

This project demonstrates how automation can revolutionize the photovoltaic industry. For Zergoun Green Energy, implementing an automated solar module production line has increased efficiency, lowered costs, and ensured greater quality control. Additionally, integrating advanced automation technologies has optimized production processes, minimizing material waste and improving the use of energy resources.

This solar manufacturing line offers:

Higher Efficiency in PV Module Manufacturing 

The integration of automated processes in this solar panel production line significantly reduces error margins, improving precision and quality at every stage of assembly. With cutting-edge technology, the production process becomes faster and more consistent, optimizing output capacity and ensuring the uniform quality of photovoltaic modules.

Flexibility for Future Solar Technologies

The modular design of this photovoltaic module production line allows easy adaptation to future generations of solar cells, requiring minimal modifications. This enables manufacturers to upgrade their production with the latest technological innovations, ensuring their investment remains competitive over time.

Performance Optimization in Solar Automation

Each component of this photovoltaic manufacturing line is designed to maximize production efficiency and reduce operational costs. Improved material and energy efficiency, along with precise quality control, enhances manufacturing profitability, ensuring higher productivity with minimal waste.

Real image of the PV module manufacturing line in operation at Voltec Solar’s facility, with Tabber & Stringers and Lay-up system by Mondragon Assembly.

Why Trust This Turnkey Photovoltaic Solution?

This automated solar manufacturing line is built to ensure quality, reliability, and excellence, offering comprehensive solar automation solutions tailored to the needs of each customer. From design and manufacturing to installation and continuous support, this system provides a trusted, end-to-end solution throughout the project.

This commitment ensures that customers receive maximum benefits from their solar panel production lines, guaranteeing efficiency, innovation, and tangible results. With this project in India, this turnkey photovoltaic module production line reaffirms its industry leadership, demonstrating the ability to adapt to specific customer requirements while meeting the highest solar industry standards.

With more than 47,000 km completed, our Chicago and Queretaro branches have turned their efforts into support for charitable causes.
Chicago subsidiary donation for charitable cause with the 2024 sporting solidarity challenge

Mondragon Assembly has once again demonstrated that teamwork and solidarity can go hand in hand. In the third edition of our annual Sport Challenge, we successfully surpassed the 40,000 km target, requiring us to cover 10,000 km more than last year, setting a new record of 47,609 km covered by people from all our group’s subsidiaries. This challenge has not only encouraged physical activity and team spirit within the organisation, but has also served to do our bit for charitable causes. 

The winners and their solidarity donations

This year, the winning subsidiary was our Chicago branch, which for its efforts won first place and a prize of €5,000 to donate to Tutoring Chicago, NGO of the branch’s choice that provides educational support to children in vulnerable situations.  

Second place went to our subsidiary in Queretaro, Mexico, which received €3,000 to donate to the Nens de Llum foundation, a care centre for children with brain damage.

Mondragon Assembly Queretaro branch presenting a donation to a foundation supporting children with brain injuries with the 2024 sporting solidarity challenge
Queretaro subsidiary presenting a donation to a foundation supporting children with brain injuries

An increasingly demanding challenge 

This year’s challenge set an ambitious goal: to complete 40,000 km , 10,000 km more than in the previous edition. Thanks to the participation and commitment of our people around the world, we managed to beat that target and reach 47,609 km in total. 

The rules of the competition have remained the same as last year, allowing all the employees to add up kilometres through various sporting activities. This challenge has not only promoted an active lifestyle, but has also reinforced our commitment to our environment by acting as a committed agent with associations that are improving the quality of life of those who need it most. To remember how we experienced the previous edition, you can read the 2023 news here: The supportive face of Mondragon Assembly 2023

Mondragon Assembly would like to congratulate all those who took part for their effort and dedication, and thank our branches in Chicago and Querétaro for turning their victory into an act of generosity and support for those who need it most. 

See you in next year’s challenge with new goals to reach and more solidarity impact to generate! 

Mondragon Assembly Brazil starts the year in a big way. This year, the Brazilian subsidiary celebrates its tenth anniversary, marking a decade of growth and achievements. Since its beginnings, the subsidiary has taken on the challenges of setting up a business from zero in a developing country like Brazil and has progressed thanks to teamwork, excellence in projects and a constant ambition to improve day by day.
Mondragon Assembly Brasil team

“Celebrating 10 years of performance is a significant milestone, especially in a country where starting from zero represents even greater challenges,” says the director of the subsidiary in Brazil, João Guilherme Almeida Nunes. Looking back over the entire history of the company, João Guilherme highlights two main achievements:

  • The creation of a committed team: “We have built a solid base of collaborators, aligned with Mondragon Assembly’s culture and willing to grow together with the company”.
  • The trust of the customer: From the very first projects, when the team was still small and developing, customers trusted Mondragon Assembly Brazil’s capabilities. Mondragon Assembly Brazil has also demonstrated its ability to develop robust and technological solutions, fully adapted to the needs of its customers, consolidating its position as a reliable partner in innovative projects. This confidence has been the pillar to consolidate its presence in the market and to grow in a sustainable way.

Perspectives for the future 

With a decade of success as a solid basis, the future outlook for the coming years is ambitious. “Our goal is to continue to grow sustainably and consolidate our brand in the market as a reference and trusted company,” explains the director.

Plans also include the expansion of the facilities, both in offices and in the factory, to offer a better working environment for employees and an optimal experience for customers.

A special celebration 

On the day of the anniversary celebration, Mondragon Assembly Brazil has prepared a special dinner with music where everyone can enjoy an evening dedicated to commemorate this important milestone. In addition, representatives from the headquarters, who were key in the beginning of the subsidiary 10 years ago, will be present. This event will not only celebrate past achievements but also reaffirm the commitment to continue building a bright future.

Actividades de celebración por el 10º aniversario de Mondragon Assembly Brasil
Celebración del 10º aniversario de Mondragon Assembly Brasil con actividades para el equipo, reforzando el compromiso con la excelencia, el trabajo en equipo y la mejora continua en el sector industrial B2B.

A decade of excellence

Mondragon Assembly Brazil’s success over the past decade demonstrates that teamwork, excellence and ambition to improve are not only core values, but also the driving forces behind sustainable growth. With a consolidated track record and a promising horizon, the subsidiary reaffirms its commitment to continue making a difference in the Brazilian market.

Video commemorating 10 years of activity

This state-of-the-art 500MW line has a flexible design that makes it easy to upgrade for future generations of cells and modules.

PV Turnkey Line_500MW_BVG_India

Mondragon Assembly, a company recognized for its automated turnkey lines for the solar industry, shows the photovoltaic module manufacturing line developed for BVG India Ltd. This project, designed with cutting-edge technology, reinforces its position as a leader in the development of high-tech turnkey solutions.

Its advanced technology enables the manufacture of high-power modules using larger cell sizes and has a flexible design that makes it easy to upgrade for future generations of cells and modules. This feature ensures efficient and reliable production, ready for the challenges of the global market. This project represents not only a technological breakthrough, but also the result of a close working relationship between the two organizations with a common goal: to boost the production of high-quality photovoltaics in India.

BVG India Ltd. has relied on Mondragon Assembly as a strategic partner to carry out this project, highlighting the joint commitment to quality, innovation and sustainability. This collaboration has allowed the development of a turnkey solution that meets the specific needs of BVG, ensuring the success of the project and strengthening its position in the solar market.

PV Turnkey Line_500MW_BVG_INDIA_Laminators
A general view of the developed PV line

A leader in innovation and excellence

Mondragon Assembly has distinguished itself for its commitment to quality, reliability and excellence, offering comprehensive solutions tailored to each customer’s needs, including design, manufacturing, installation and ongoing support, becoming the trusted partner throughout the project, ensuring that customers get the maximum benefit from their production lines, consolidating its reputation as a reliable partner for global success.

With this project, Mondragon Assembly reaffirms its commitment to innovation and technical excellence. The collaboration with BVG India Ltd. reflects its ability to adapt to the specific needs of each customer, providing solutions that meet the most demanding industry standards.

A look at the line in action

The Indian company has prepared a video showing exclusive images of the manufactured and assembled line. This content provides a close-up look at the result of its team’s joint efforts and reinforces its commitment to innovation, quality and continuous support.

The cooperative has obtained the Bikain High-Level Certificate, coinciding with the celebration of its 25th anniversary.

Mondragon Assembly has received the Bikain High-Level Certificate, the highest recognition that certifies the normalization level of the presence, use, and management of the Basque language. During the evaluation conducted on November 11, external evaluators awarded 900 points out of 1,000, reflecting the cooperative’s strong commitment to its native language.

The process to obtain the certificate began at the start of the year. Through interviews with the cooperative’s responsible, a diagnostic report was prepared, and various areas for improvement were identified, such as the company’s image, marketing and client relations, internal communication, external communication, people management, and the management of the Basque Language Plan.

Members of Mondragon Assembly with the BIKAIN Certificate
Representatives of the MONDRAGON Group with the BIKAIN Certificate

On November 11, external evaluators analyzed the cooperative’s situation, and the resulting report highlighted strengths and the main areas for improvement, identifying important keys for the future.

Recognition of 25 years of trajectory

This achievement is even more significant as it coincides with the 25th anniversary of Mondragon Assembly’s Basque Language Plan. “A quarter of a century later, we can proudly say that the Basque language is not just a language; it is our essence, our identity, and the symbol of our uniqueness. The Basque language connects us to our roots and, at the same time, strengthens our identity and charts our path towards the future, with a firm commitment to cultural diversity and local richness,” explains Izaro Aretxaga, coordinator of the Basque Language Committee at Mondragon Assembly.

For Mondragon Assembly, the Basque language is not just a communication tool; it is the main axis of its identity and uniqueness and a clear reflection of its commitment to local culture and linguistic diversity. “We will continue working, leveraging everything we have learned on this path, to consolidate the results achieved and take new steps. At Mondragon Assembly, we believe that promoting, normalizing, and protecting the Basque language is not just a responsibility but a commitment that defines our essence and makes us unique,” concludes Izaro.

A group of Mondragon Assembly employees celebrating the 25th anniversary of the Euskara Plan

We continue to set new records in Europe within the renewable energy market, although it is true that there is a slowdown compared to last year 2023.

Solar installations grew by 4% year-on-year in the European Union in 2024, a marked drop compared to the 53% growth in 2023. The slowdown coincides with a decline in solar investment, marking the first such drop in this decade.

This data should be valued as a warning for European policymakers and system operators. Europe needs to install around 70 GW a year to meet its 2030 targets.

Despite falling capital costs, largely due to utility-scale solar projects experiencing an average cost reduction of 28% in 2024, EU solar installations are set to reach 65 GW in the coming year.

The EU solar park now totals 338 GW, a fourfold increase from 82 GW a decade ago. The market is expected to add 70 GW in 2025, reflecting a 7% growth rate driven by utility-scale projects initiated over the past two years, which benefited from record-low module prices.

Companies with advanced technological capacity to create these infrastructures, such as Mondragon Assembly, support any action that helps to foster the necessary momentum to achieve sustainability goals by 2030. But it is the role played by European institutions that is key to the growth of renewable energy infrastructures in Europe.

TURNKEY  LINES FOR PV MODULE MANUFACTURING

We are the best partner to help you to compete in the Solar Business

Our turnkey lines meet the production needs of each customer, providing solutions aimed at small
and large producers and combining different levels of automation.

More than 20 years of excellent reliability and guaranteed close support

50 MW LINE

100 MW LINE

150 MW LINE

300 MW LINE

600 MW LINE

1200 MW LINE

So, what you are waiting for?

Take advantage of the chance to consult with our PV experts and receive advice for a customized solution that fits your needs. Book an appointment through our website.

SolarPower Europe, the premier association for the European solar PV sector, unites 320+ organisations. Collaborating with members, we shape regulations and business landscapes for solar’s ​​growth.

SolarPower Europe publishes a comprehensive guide on solar PV. This guide details the basics of solar PV, business models, factors applied to agriculture, environmental factors and examples of real projects. It also calls on European policymakers to increase support for the development of solar PV.

The guide details how to undertake technological implementations, which can represent an increase of up to 60% in crop yields, depending on the type of crop, the season, the regional climate and the PV installation. It also highlights changes in soil temperature, with increases of up to 7°C during cold periods and decreases of up to 6°C during warm periods. The handbook lists additional benefits, including up to an 80% increase in soil carbon storage for solar grazing projects, a 20% to 30% increase in water retention for inter-row and elevated PV systems, and a 60% increase in pollinator presence, as observed in one project.

The handbook details the additional income that agrosolar projects can offer farmers, primarily through land lease payments from solar developers, direct provision of farm infrastructure, or energy bill reductions.

It describes various agrosolar ownership models, business structures, and revenue streams, as well as 10 agrosolar archetypes tailored to different types of farmland.

The report says that advancing agricultural solar requires a framework that links agricultural and energy policies. SolarPower Europe is urging policymakers to clarify that farmers in agricultural solar will maintain access to direct payments from the Common Agricultural Policy.

It is also calling for targeted incentives to encourage farmer participation, streamlined permitting and grid connections for agricultural solar projects, and better data collection on the impact of agricultural solar on carbon storage, water retention and biodiversity.

The suggestions follow a policy paper by SolarPower European and the Nature Conservancy, published in October, calling for a cross-sector EU policy framework to support the development of nature-inclusive solar parks.
In May, SolarPower Europe published a digital map of more than 200 agrivoltaic projects across the continent, following the lead of last year’s best practice guidelines for agrivoltaics.

At Mondragon Assembly, we are present throughout the life of the project accompanying you to become the technological company that ensures the competitiveness of the photovoltaic module manufacturer.

Custom

Custom Design and Engineering: Customized PV module designs to meet specific requirements, including special sizes, shapes, or power outputs.

Consulting

Consulting and Training: Consulting services on industry best practices, technological trends, and regulatory compliance. Training programs for client staff on assembly line operation, maintenance, and quality control

Automation

Automation and Optimization Solutions: Advanced automation systems to improve production efficiency. Optimization services to enhance existing production lines.

Suply chain

Supply Chain Management: Assist in the supply of high quality raw materials and components at competitive prices.

After sales

After Sales Support: Ongoing technical support and maintenance services.

Quality

Quality Assurance & Certification Assistance: Assist in obtaining the necessary certifications, such as ISO, IEC or UL. Conduct quality assurance audits and provide recommendations for continuous improvement.

So, what you are waiting for?

Take advantage of the chance to consult with our PV experts and receive advice for a customized solution that fits your needs. Book an appointment through our website.

On this exhibition Mondragon Assembly highlighted their advanced machines like Auto-Layup, Autobussing, Tabber & Stringer, and Laminator.

REI Expo 2024 in India has been the stage where numerous manufacturers of equipment for the production of photovoltaic modules presented their latest developments. Among them, Mondragon Assembly, one of the leading European suppliers of turnkey solutions and individual equipment for PV module manufacturing, highlighted with the presentation of its most advanced machines, such as Auto-Layup, Autobussing, Tabber & Stringer, and Laminator.

During the event, Xabier Otaño, Head of Sales of Mondragon Assembly Group, gave an interview to TaiyangNews where he shared details about these developments and how the company is leading the technology transformation in solar module production. Otaño explained that the range of solutions exhibited at REI Expo responds to the growing demand for systems to improve efficiency, precision and automation at every stage of the module manufacturing process.

Key developments: Digital Tools for real-time monitoring & optimization and advanced technology implementation for next generation cell technologies

Mondragon Assembly also stood out for its Line Controller, the Digital Toolbox, a key tool that allows centralized real-time monitoring and optimization of the production line, facilitating full control of performance and every single manufacturing step. In addition, the company is developing advanced techniques for cutting-edge technologies such as TOPcon, Maxeon, Zebra and 0BB, with the aim of adapting to market demands and responding to the rapid evolution in photovoltaic technologies.

“Our mission is to offer production solutions that enable our customers to reach new levels of efficiency and quality, positioning them at the forefront of the solar industry,” noted Otaño during his interview at REI Expo. “Through our automation technologies and our specific techniques for each type of advanced cell, we are providing added value that helps our customers stand out in a highly competitive market.”

With an established presence in the global market, Mondragon Assembly continues to innovate and provide customized solutions that reflect its commitment to the development of sustainable, high-performance technologies in the photovoltaic sector. The company reaffirms its position as a leader in solar module manufacturing solutions and its ability to adapt to the needs of the future of solar energy.

For more details about the interview and the innovations presented at REI Expo 2024, you can watch the full video interview conducted by TaiyangNews here:

More than 13,500km on board 4 vehicles with photovoltaic panels.

This is the challenge of Citroën together with Éric Vogouroux, former Dakkar Rally driver and current promoter of sustainable travel around the world. This exciting journey demonstrates the imminent effectiveness of technological advances applied to reliable, clean mobility capable of covering ever greater distances.

charging-an-electric-car-from-home-photovoltaics

It is a 13,500km expedition from north to south of the African continent to demonstrate the potential of compact light electric vehicles. Each one will carry 5,600 W of solar panels that will be installed along the way for static charging.

The team will set off in October, one hundred years after the historic African continental expeditions in which Citroën vehicles also participated. It will travel from Paris to Marseille and then cross Morocco heading south, bound for Cape Town in South Africa. The plan is to drive at an average speed of 45 km/h, covering 200 km a day in two shifts, one starting early in the morning and the other in the afternoon with battery charging sessions during peak sunlight hours. “The Citroën AMI fleet will be equipped with a solar panel on the roof, but static charging is the main source of power,” explained van Pel. W of solar panels in portable multi-panel packs that unfold like mounting racks. “All the panels combined generate 22 kW of photovoltaic capacity. They are ultra-thin, lightweight, custom-designed modules, made with monocrystalline interdigitated back-ends. The racks are made of PET foam coated with fiberglass and with latitude shifts. The expedition will leave this autumn and arrive in the southern African countries in the summer.

For inverter functionality, a simple MPPT with commercially available equipment was sufficient. According to van Pel, the 48 V battery charging electronics are typical of a very small photovoltaic system that integrates a higher voltage capacity.

At Mondragon Assembly, we are committed to offering the next generations technological advances that guarantee a future where the production of renewable energy is the basis of sustainable development.

Mondragon Assembly is a European leader in the production of technological equipment for solar modules manufacturing, covering several cutting-edge technologies. We design and provide automated high-tech turnkey production lines and machinery for photovoltaic systems.

Need any expert advice?

Contact us to find more about our solar manufacturing solutions for the solar business sector.

The Solar Forum will host nearly twenty panel discussions and keynotes, where the most influential professionals and public decision-makers in renewable energy will analyze the current state and future of the sector.

Aitor Apraiz, R&D Project Leader at Mondragon Assembly, will participate as a speaker on October 9 at the XI Solar Forum, the leading national photovoltaic event, organized by the Spanish Photovoltaic Union (UNEF) on October 9 and 10 at the Marriott Auditorium Hotel in Madrid. On this occasion, Aitor Apraiz will take part in the panel “How does R&D&I facilitate the integration of photovoltaics in buildings, agriculture, and water?” to discuss the challenges of integrated photovoltaics at the level of production machinery.

“Integrated photovoltaics has an enormous untapped potential. The possible applications are infinite, offering a real opportunity to develop alternative business models.”

Aitor Apraiz
I+D Project Leader

This will be the XI Edition of the Solar Forum

The Solar Forum will feature 19 panel discussions and keynotes, where the most influential professionals and public decision-makers in renewable energy will analyze the current and future trends of the sector.

Additionally, over the two-day event, the forum will include participation from major companies in the renewable sector, experts in sustainability, regulation, and project financing, as well as representatives from leading national and international institutions.

Key topics that will shape the future of the sector in the coming years will also be addressed, such as advancing the green transition amid price volatility, reviving the self-consumption market, the challenge of social acceptance, or meeting the goals of the National Integrated Energy and Climate Plan (PNIEC).

Moreover, as in previous years, networking will be a key element of this XI edition of the Solar Forum. UNEF has organized a networking cocktail for all attendees on the evening of October 9.

About UNEF

The Spanish Photovoltaic Union (UNEF) is the sectoral association for photovoltaic solar energy in Spain. Comprising over 800 companies, entities, and groups from across the entire photovoltaic technology value chain, it represents over 90% of the sector’s activity in Spain, encompassing nearly the entire industry: producers, installers, engineers, raw material manufacturers, module and component manufacturers, distributors, and consultants. UNEF also holds the presidency and co-secretariat of FOTOPLAT, the Spanish photovoltaic technology platform, which brings together universities, research centers, and leading companies in photovoltaic R&D in Spain.

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