• info@mondragon-assembly.com
  • +34 943 71 20 80

Products

  • Gas valve
  • Wired Thermocouple
  • Magnetic security
  • Water pump
  • Vitroceramic cooker

Gas valve

Solution configuration

  • Automatic assembly machine
  • Part management by pallets in free flow conveyor
  • 8 positions Dial for testing operations

Process

  • Manual and automatic feeding
  • Greasing
  • Screwing
  • Model vision check
  • Vision check of screwing tightening
  • Spring test
  • Automatic calibration of gas valve
  • Automatic tests: 2 leak tests, 2 flow tests
  • Inkjet marking and unloading

Technical data

  • Cycle time: 3.5 s
  • More than 300 models.
  • Electric and pneumatic screwing
  • Vision checkers
  • Flow testers
  • Leak testers
  • Inkjet printing

Wired thermocouple

Solution configuration

  • 68 automatic stations
  • 2 stations for wire unwinding, wire cutting and loading
  • 2 stations for setting wire terminal
  • 1 station for unwinding, cutting and sheath insertion
  • 1 laser welding and 2 TIG welding stations integrated
  • All conduit models controlled by intelligent vision
  • 2 servo-controlled presses
  • 2 traction controls

Technical data

  • Cycle time: 1.4 s
  • Handling by linear motors
  • Different controls by artificial vision: dimensions, positioning, welding …
  • Integrated production control system
  • Fast and easy model change
  • Easy maintenance

Magnetic security

Solution configuration

  • Cam guided machines
  • 110 automatic stations
  • 12 automatic feeding
  • 2 automatic de-palletizing with intelligent vision control
  • Integrated coil charging and manufacturing
  • 2 resistance welding
  • 2 plasma welding stations
  • Integrated parts cleaning system

Technical data

  • Cycle time: 0.5 s
  • Different controls by artificial vision: dimensions, positioning, contour, marking …
  • Leak test control
  • Different operating controls: resistance, engage, disengage …
  • Integrated production control system
  • Fast and easy model change
  • Easy maintenance

Bypass

Solution configuration

  • Automatic feeding of components
  • Four positions Pneumatic Dial

Process

  • Automatic Load of bypasses
  • Automatic load of metal rings
  • Assembly of metal rings into bypasses
  • Diameter vision control
  • Automatic Reject
  • Paint Marking and unload of good assemblies

Technical data

  • Cycle time: 1,2 s
  • More than 300 models
  • 1 hour full autonomy
  • 0.03mm robot repeatability
  • 0.001 inch camera precision
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