Applications
Safety
Products
- Braking caliper
- Braking booster
- ABS control
- Airbags
- Shock absorber
Braking caliper
Solution configuration
- 3 semiautomatic assembly stations
- Leak station
- Functional test
Process
- Cleaning and free of chips verification.
- Pistons and seals assembly
- Low and high pressure test .
- Greasing of pins.
- Bracket assembly and parts/model verification.
- Final displacement force and profile test
Technical Data
- Cycle time: 48s
- Vision system for chips verification
- High pressure leak test (250Bar)
- Low pressure seal test (6Bar)
- Presence and model verification of components through cameras.
- Piston and seals assembly by servo mechanism
- Pad displacement force measurement
Shock absorber
Solution configuration
- Full automatic machine
- Part transfer in pallets with RFID
- Modular and flexible configuration of all stations (linked independent stations)
- Good / bad parts separate management
- Rework station
Process
- Oil dosing
- Test system includes servo-hydraulic and data management
- Orbital closing system
- Gas pressure test system
- Cap assembly and total height control
- Label print and apply
Technical Data
- Cycle time: 6,7 s
- Oil dispensing with cpk 1.3
- Functional and gas force testing
- Multiple model management
- Fast and easy model change
- Easy maintenance
Airbag
Solution configuration
- 4 semiautomatic stations for assembly, fold and final control
- Full traceability
Process
- Generator and cover assembly into housing. Includes insertion control
- Clipping of bag into housing and analogic control
- Bag folding. Folding configuration for each model of from HMI
- Tyvek and packing control
Technical Data
- Cycle time: 25 s
- Pokayokes in every operation
- Fast and easy model change
- Easy maintenance
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