• info@mondragon-assembly.com
  • +34 943 71 20 80

Products

  • Lamps
    • Front lamps
    • Tail lamps
    • Apliques
    • Led stripes
  • Sunroof
  • Windshield
  • PCBs
  • Sensors
    • Wheel pressure
    • Pedal position
    • Torque – Angle
    • Transmission
  • Rear mirrors

Front and rear lamps

Solution configuration

  • Multiple semiautomatic stations
  • Screwing and assembly operations
  • Leak and electrical test

Process

  • Manual / automatic Screwing
  • Manual components assembly
  • Leak test
  • Manual bulbs placement
  • Electrical and components test
  • Vision test

Technical Data

  • Cycle time < 25s
  • Screwdriver torque= 1-6Nm
  • Leak test time= 15 sec
  • Leak test pressure= 1 psi
  • Leak rate= 10 sccm
  • Electrical test current= 0.5-6 A

Sunroof

Solution configuration

  • 3 preassembly offline stations
  • 3 assembly inline stations
  • 2 robot cells for cleaning, hot melt dosing and final assembly
  • Glass setting station
  • Functional test

Process

  • Rails and rollo preparation
  • Frame mechanism assembly
  • Normalization and motor assembly
  • Robotic cleaning and primer application
  • Curing
  • Adhesive bonding and PC cover assembly
  • Glass setting and assembly
  • Glass movement current, force and noise test
  • Unloading

Technical Data

  • Cycle time : 5 minutes
  • 2x 6 axes robots
  • Product traceability
  • Pc cover and frame assembly with less than 0.2mm of tolerance
  • Allowable tolerance for glass assembly: 0.1 mm

Gas lid microactuator

Solution configuration

  • 3 semiautomatic assembly stations
  • 1 leak tester and laser marking
  • 1 EOL tester

Process

  • Motor and terminals insertion into plastic housing (force & displacement monitoring).
  • Greasing internal gears and shaft.
  • Laser welding of plastic housing and cover
  • Leak testing and laser marking
  • Press in for levers assembly on the shaft.
  • Functional test: activation and deactivation time, current and voltage measuring. VB .NET interface.

Technical Data

  • Cycle time 16 seconds
  • Poka yoke for all components
  • Version detection
  • Force & displacement control
  • In-line pull-off test
  • Angular position evaluation in very fast movement (mili-seconds)

Wheel pressure sensor

Solution configuration

  • Full automatic line
  • Several linked automatic modules
  • Part transport in pallets over automatic conveyors

Process

  • Housing loading
  • PCB’s Loading
  • Batteries’ Loading
  • Welding Station and Vision Control
  • Cooling
  • Testing Station, and laser engraving
  • Cover loading
  • Cover assembly, laser welding and leak test
  • Final Test
  • Finished Parts Unloading

Technical Data

  • Cycle time: 5s
  • FPY: 99,75%
  • Buffer: 20 min
  • Multiple process recipe
  • Fast and easy model change
  • Easy maintenance
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