• info@mondragon-assembly.com
  • +34 943 71 20 80

Products

  • EGR
  • Injection systems
    • Fuel Injectors
    • Common rail
    • Fuel filter
    • ECU
  • Ignition system
  • Waste gate actuators
  • Vacuum
  • Electric
  • Switch valve
  • Vacuum pumps
  • Oil modules
  • Oil filters
  • Catalytic filters
  • Rims
  • Power modules
  • Steering column switch
  • Electric motors
  • Wiper motors
  • Stators
  • Bearings:
    • Single row ball
    • Two rows cone
    • Conical
  • ECUs
  • Fuel tank
  • Wheel carriers
  • Transmission ball joint
  • Alternator

EGR

Solution configuration

  • 2 cells for laser welding of flap and cover
  • Camera guided robot for laser displacement
  • Height measurement of welding path by linear transducer

Process

  • Manual placement of product in nest.
  • Geometric reconstruction of path.
  • Distance measurement by transducer
  • Path communication to Robot.
  • Robot path adjustment.
  • Laser application over adjusted trajectory for Welding.

Technical Data

  • 26 Seconds Cycle Time.
  • 6 axis Robot.
  • Continuous laser welding for flap
  • Pulse laser welding for cover
  • Laser safety Grade.
  • Geometric reconstruction by vision system.

Injector magnet holder

Solution configuration

  • Lean stations, with semiautomatic operations
  • 4 assembly stations and 1 EOLT

Process

  • Bending and cutting wire for motor coil
  • Welding coil and brush
  • Final terminal insertion
  • Crimping wires into terminals hook.
  • Final welding and performance test.

Technical Data

  • Cycle time: 25sec
  • Press insertion with force vs distance monitoring
  • High resolution vision system
  • Arc Welding high accuracy
  • Resistance test
  • Performance test
  • Data base

Vacuum pump

Solution configuration

  • Lean stations, with semiautomatic operations
  • 3 pressing stations
  • 1 automatic screwing and vision test
  • 1 Flow tester and 1 leak tester

Process

  • Manual load / unload of components on nests.
  • Automatic press fit of filters and valves in aluminium housing.
  • Screwing using automatic feeder and servocontrolled XY gantry.
  • Leak and flow test.
  • Component inspection with vision system.

Technical Data

  • Cycle time: 27s
  • Poka yokes on nests.
  • Components presence detection.
  • Valve thickness measuring.
  • Torque and angle control.
  • Leak and flow measuring.
  • Force/displacement control.

Bearings

Solution configuration

  • Full automatic lines
  • Several automatic machines linked by automatic conveyors
  • Automatic feeding of components
  • Robotic cells for complex operations

Process

  • Outer Ring and Inner ring feeding
  • Presence and position control
  • Hardness control
  • External and internal diameter measurement
  • Sliding path control
  • Balls / cones dimension check and feeding in cage (matching sizes)
  • Greasing
  • IR and OR assembly by Robot
  • Backlash measurement
  • Total weight measurement
  • Performance test
  • Laser marking
  • Unload

Technical Data

  • Cycle time: 5,5s – 20s (depending on bearing)
  • Multiple process recipe
  • Fast and easy model change
  • Easy maintenance

Oil module / Filter

Solution configuration

  • Assembly cell with integrated manual work place

Process

  • Heat Press-in of sockets
  • Press-in of valves
  • Assembly of PVC valve spring
  • Screwing
  • Leak test
  • Marking

Technical Data

  • Cycle time: 40s
  • Fast and easy model change
  • Easy maintenance
  • Data control management
  • Remote service
Contact Us Newsletter