• info@mondragon-assembly.com
  • +34 943 71 20 80

Products

  • Braking caliper
  • Braking booster
  • ABS control
  • Airbags
  • Shock absorber

Braking caliper

Solution configuration

  • 3 semiautomatic assembly stations
  • Leak station
  • Functional test

Process

  • Cleaning and free of chips verification.
  • Pistons and seals assembly
  • Low and high pressure test .
  • Greasing of pins.
  • Bracket assembly and parts/model verification.
  • Final displacement force and profile test

Technical Data

  • Cycle time: 48s
  • Vision system for chips verification
  • High pressure leak test (250Bar)
  • Low pressure seal test (6Bar)
  • Presence and model verification of components through cameras.
  • Piston and seals assembly by servo mechanism
  • Pad displacement force measurement

Shock absorber

Solution configuration

  • Full automatic machine
  • Part transfer in pallets with RFID
  • Modular and flexible configuration of all stations (linked independent stations)
  • Good / bad parts separate management
  • Rework station

Process

  • Oil dosing
  • Test system includes servo-hydraulic and data management
  • Orbital closing system
  • Gas pressure test system
  • Cap assembly and total height control
  • Label print and apply

Technical Data

  • Cycle time: 6,7 s
  • Oil dispensing with cpk 1.3
  • Functional and gas force testing
  • Multiple model management
  • Fast and easy model change
  • Easy maintenance

Airbag

Solution configuration

  • 4 semiautomatic stations for assembly, fold and final control
  • Full traceability

Process

  • Generator and cover assembly into housing. Includes insertion control
  • Clipping of bag into housing and analogic control
  • Bag folding. Folding configuration for each model of from HMI
  • Tyvek and packing control

Technical Data

  • Cycle time: 25 s
  • Pokayokes in every operation
  • Fast and easy model change
  • Easy maintenance
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