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AUTOMOTIVE PRODUCTION LINES AND AUTOMATIC MACHINERY FOR AUTOMOTIVE COMPONENTS INDUSTRIAL AUTOMATION INDUSTRIAL MACHINERY AUTOMATION PRODUCTION OF MACHINERY INDUSTRIAL MACHINERY AUTOMATION INDUSTRIAL MACHINERY PRODUCTION AUTOMATION SOLUTIONS

Measurement and control

  • Electrical tests: voltage, current, resistance, Hi-Pot, inductance, capacitance, frequency, etc.
  • Mechanical tests: low-pressure, high-pressure, vacuum, tension, compression, durability test, etc.
  • Electronic tests: communication protocols functionality (LIN, CAN), In-circuit tests, etc.
  • End-Of-Line Testers for presence of components and functionality tests.

Assembly Line Traceability

  • Barcode/ Datamatrix traceability.
  • In-Circuit traceability (product embedded memory, RFID)
  • Data collection
  • Communication with MES systems

HVAC – End of line tester

Solution configuration

  • EOL tester
  • Semiautomatic station
  • PC-based control.

Process

  • LIN steppers programming
  • Voltage / Current measurement
  • Motor test
  • Vibration noise test
  • Blower ignition and flow checking
  • Thermo resistors curve
  • Flaps movement detection
  • Parts presence and position detection
  • Data exporting (Excel, etc…)

Technical Data

  • Cycle time= 45 seconds
  • Ethernet for vision system
  • Profibus for remote I/O
  • LIN Bus with the HVAC

Brake booster

Solution configuration

  • EOL tester
  • Semiautomatic station
  • Electrical axis to exersize the booster
  • Data acquisition by load cell and LVDTs
  • PC-based control.
  • Simultaneous DAQ.
  • Simulation of output load.
  • Analysis of input/output forces

Process

  • The machine exercises the booster to release any stress generated in assembly process.
  • Vacuum is applied inside the booster and monitored during whole test.
  • Input force is controlled by a servomotor and a load cell.
  • Amplified output force is analyzed against input force to evaluate performance in different points.

Technical Data

  • Cycle time:35 s
  • Leak test in standby (< 1.33mb/s)
  • Analysis of input vs output forces.
  • Displacement / speed verification of input and output rods.

Traceability application

Features

  • Traceability label printing
  • General status monitoring
  • Masters management
  • Measurements and poka-yokes storage
  • Line flow control
  • Line parameter settings
  • Produced pieces database
  • Custom reports
  • Data exporting (excel, etc.)

Ignition casette –  Final tester

Solution configuration

  • EOL tester
  • Semiautomatic station
  • PC-based control.
  • Simultaneous DAQ.

Process

  • Voltage/current curves evaluation
  • Produced pieces database
  • Test parameters setting
  • 6 operations simultaneous control
  • Charge, stressing test, performance test,
  • Ok laser marking, pick & place discharge

Technical Data

  • Test sequence control
  • Instruments control
  • Data exporting (excel, etc.)

Rear light – Light and video camera tester

Solution configuration

  • EOL tester
  • Semiautomatic station
  • Vision camera over servoaxis
  • PC-based control.
  • Simultaneous DAQ.

Process

  • Traceability label printing
  • Testing parameters edition
  • Voltage and current monitoring
  • Live image acquisition.
  • Storage of camera images for traceability.
  • Data exporting (excel, csv, etc.)

Technical Data

  • Cycle time= 30 seconds
  • Current & voltage control
  • Video camera functionality
  • MS SQL Server database
  • Ethernet communication
  • VB .Net user interface
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